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PCB Encapsulants to Annoy Copy Pirates
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Archimedes' Lever  
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 More options Nov 5, 11:39 am
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Wed, 04 Nov 2009 16:09:29 -0800
Local: Thurs, Nov 5 2009 11:39 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Wed, 04 Nov 2009 09:33:45 -0800, D from BC <myrealaddr...@comic.com>
wrote:

>On Wed, 4 Nov 2009 09:10:48 -0800 (PST), "J.A. Legris"
><jaleg...@sympatico.ca> wrote:

>>IIRC you should apply for the patent before you release the product
>>(or even just keep it secret) or you may lose your rights. This
>>presumes patenting the thing is a good idea in the first place - which
>>is unlikely unless you have deep pockets.

>>http://en.wikipedia.org/wiki/Prior_art

>It's not fair if I lose my patentability rights when I'd like to
>release 200 units for ~field testing~ :)
>to tweek and finalize the design.

  You can tweak the design at the bench by beating the hell out of a few
units, and being very good at recording and analysis of observed data.

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D from BC  
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 More options Nov 5, 12:02 pm
Newsgroups: sci.electronics.design
From: D from BC <myrealaddr...@comic.com>
Date: Wed, 04 Nov 2009 16:32:14 -0800
Local: Thurs, Nov 5 2009 12:02 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Wed, 04 Nov 2009 16:09:29 -0800, Archimedes' Lever

I'm just afraid my customers might do a better job at beating the hell
out my stuff more than I can.. :)

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J.A. Legris  
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 More options Nov 5, 3:16 pm
Newsgroups: sci.electronics.design
From: "J.A. Legris" <jaleg...@sympatico.ca>
Date: Wed, 4 Nov 2009 19:46:10 -0800 (PST)
Local: Thurs, Nov 5 2009 3:16 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 4, 12:33 pm, D from BC <myrealaddr...@comic.com> wrote:

> On Wed, 4 Nov 2009 09:10:48 -0800 (PST), "J.A. Legris"

> <jaleg...@sympatico.ca> wrote:
> >IIRC you should apply for the patent before you release the product
> >(or even just keep it secret) or you may lose your rights. This
> >presumes patenting the thing is a good idea in the first place - which
> >is unlikely unless you have deep pockets.

> >http://en.wikipedia.org/wiki/Prior_art

> It's not fair if I lose my patentability rights when I'd like to
> release 200 units for ~field testing~ :)
> to tweek and finalize the design.

The wikipedia article mentions that you can protect your rights by
obtaining non-disclosure agreements.

--
Joe


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Ken S. Tucker  
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 More options Nov 6, 10:38 am
Newsgroups: sci.electronics.design
From: "Ken S. Tucker" <dynam...@vianet.on.ca>
Date: Thu, 5 Nov 2009 15:08:58 -0800 (PST)
Local: Fri, Nov 6 2009 10:38 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 4, 7:46 pm, "J.A. Legris" <jaleg...@sympatico.ca> wrote:

We spray paint our PCB's black, for a sealant and thermodynamic
(black-body) radiation, it also makes a direct copy difficult.
Ken

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krw  
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 More options Nov 6, 11:49 am
Newsgroups: sci.electronics.design
From: krw <k...@att.bizzzzzzzzzzz>
Date: Thu, 05 Nov 2009 18:19:10 -0600
Local: Fri, Nov 6 2009 11:49 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Thu, 5 Nov 2009 15:08:58 -0800 (PST), "Ken S. Tucker"

Not sure why you think black paint increases thermal radiation, but
it's certainly not going to stop anyone from copying the design.  It
may slow them down by about five minutes.  Maybe.

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MooseFET  
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 More options Nov 6, 2:12 pm
Newsgroups: sci.electronics.design
From: MooseFET <kensm...@rahul.net>
Date: Thu, 5 Nov 2009 18:42:45 -0800 (PST)
Local: Fri, Nov 6 2009 2:12 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 5, 4:19 pm, krw <k...@att.bizzzzzzzzzzz> wrote:

It also makes the board likely to fail.  The solvent in spray paint is
hard on parts.  As a result the product will get a reputation for
being crap.  Since nobody wants to make a copy of a crap product,
people will be less likely to copy it.

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Ross Herbert  
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 More options Nov 6, 3:36 pm
Newsgroups: sci.electronics.design
From: Ross Herbert <rherb...@bigpond.net.au>
Date: Fri, 06 Nov 2009 04:06:04 GMT
Local: Fri, Nov 6 2009 3:36 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Mon, 02 Nov 2009 13:16:28 -0800, D from BC <myrealaddr...@comic.com> wrote:

:I'd like to pot my smt pcb with the nastiest sh*t possible to make it
:hell for copy cats..
:
:So far I've found:
:
:http://www.mgchemicals.com/products/832ht.html
:'Extremely difficult to remove - grants incredible technology
:protection '
:
:Besides epoxy.. Are there alternatives?
:
:ex: Very very hot melt? Low melting point glass?
:
:D from BC
:Amateur smps designer
:British Columbia, Canada
:Posted to sci.electronics.design

One thing you need to remember.. if there are any heat generating components on
the board, encapsulation in a hard compound may cause subsequent fracturing of
components or solder joints because they can't expand and contract. This may not
be such a problem with smt but it has caused problems with thru-hole components
on some pcb's I have repaired.

Since Araldite 2014 (3 types btw)
http://www.kirkside.com.au/Uploads/Images/2014.pdf is a bonding adhesive it may
cure to be extremely hard and may not allow expansion/contraction of components.
If this is likely to be a problem I would recommend a thin coating of pourable
white silicone rubber (or similar) over the heat generating components before
applying the Araldite 2014.


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Vladimir Vassilevsky  
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 More options Nov 6, 4:07 pm
Newsgroups: sci.electronics.design
From: Vladimir Vassilevsky <nos...@nowhere.com>
Date: Thu, 05 Nov 2009 22:37:53 -0600
Local: Fri, Nov 6 2009 4:07 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates

Ross Herbert wrote:
> One thing you need to remember.. if there are any heat generating components on
> the board, encapsulation in a hard compound may cause subsequent fracturing of
> components or solder joints because they can't expand and contract.

I know an engineer who spent many years mixing different compounds and
fillers trying to create solid substance with minimal expansion or
contraction while it is cured, and which will not rip the components off
the PCB because of thermal effects. This is no simple problem.

Vladimir Vassilevsky
DSP and Mixed Signal Design Consultant
http://www.abvolt.com


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Ross Herbert  
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 More options Nov 6, 4:34 pm
Newsgroups: sci.electronics.design
From: Ross Herbert <rherb...@bigpond.net.au>
Date: Fri, 06 Nov 2009 05:04:07 GMT
Local: Fri, Nov 6 2009 4:34 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Thu, 05 Nov 2009 22:37:53 -0600, Vladimir Vassilevsky <nos...@nowhere.com>
wrote:

:
:

:Ross Herbert wrote:

:
:
:> One thing you need to remember.. if there are any heat generating components
on
:> the board, encapsulation in a hard compound may cause subsequent fracturing
of
:> components or solder joints because they can't expand and contract.
:
:I know an engineer who spent many years mixing different compounds and
:fillers trying to create solid substance with minimal expansion or
:contraction while it is cured, and which will not rip the components off
:the PCB because of thermal effects. This is no simple problem.
:
:
:Vladimir Vassilevsky
:DSP and Mixed Signal Design Consultant
:http://www.abvolt.com

I entirely agree with you Vladimir... However, depending upon the amount of heat
generated or the degree of expansion/contraction involved it may not be as
extreme as your engineer friend encountered.

The very first instance of this type of problem which I encountered was in
electronic ignition systems from Johnson outboard motors back in the 70's. After
dissolving the epoxy encapsulant (that took weeks using an expensive chemical
solvent supposed to be specific to this purpose) it was discovered that several
soldered joints had failed and pcb pads had actually been lifted from the board
by the expansion of vertically mounted resistors in particular. Incidentally,
the solvent removed the coatings on resistors and other capacitors so
determining values was impossible in many case. I never intended to repair the
units but I was interested in the failure mechanism of these units. I
communicated my findings to Johnson at the time but I never received any
acknowledgement.


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D from BC  
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 More options Nov 6, 5:16 pm
Newsgroups: sci.electronics.design
From: D from BC <myrealaddr...@comic.com>
Date: Thu, 05 Nov 2009 21:46:50 -0800
Local: Fri, Nov 6 2009 5:16 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Thu, 5 Nov 2009 18:42:45 -0800 (PST), MooseFET <kensm...@rahul.net>
wrote:

Ha.. Copy protection by deliberate low quality.

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Archimedes' Lever  
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 More options Nov 6, 8:44 pm
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Fri, 06 Nov 2009 01:14:03 -0800
Local: Fri, Nov 6 2009 8:44 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Thu, 05 Nov 2009 22:37:53 -0600, Vladimir Vassilevsky

  Quite simple.  Conformal coat the PCB prior to potting.

  Still getting breakage?  Conformal coat...  twice.  Make a blanket.


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Archimedes' Lever  
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 More options Nov 6, 9:00 pm
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Fri, 06 Nov 2009 01:30:12 -0800
Local: Fri, Nov 6 2009 9:00 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Thu, 05 Nov 2009 21:46:50 -0800, D from BC <myrealaddr...@comic.com>
wrote:

  You did not write it, but I am lazy tonight...

>>It also makes the board likely to fail.  The solvent in spray paint is
>>hard on parts.

  So much horseshit.

  Transformer encapsulant (varnish) from a spray can.  Dolph's. brand, to
be specific.

  We coated THOUSANDS of HIGH VOLTAGE power supplies with a volatile
vehicle spray can applied coating, and baked it dry, after a vacuuming of
the board.

  We have even done vacuum impregnation of the PCB which draws the
coating up inside the unmasked PCB media.

  And we used a volatile solvent type thinner to cut the main gallon
with.


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MooseFET  
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 More options Nov 7, 2:01 am
Newsgroups: sci.electronics.design
From: MooseFET <kensm...@rahul.net>
Date: Fri, 6 Nov 2009 06:31:34 -0800 (PST)
Local: Sat, Nov 7 2009 2:01 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 5, 9:46 pm, D from BC <myrealaddr...@comic.com> wrote:

> On Thu, 5 Nov 2009 18:42:45 -0800 (PST), MooseFET <kensm...@rahul.net>
[....]

> >It also makes the board likely to fail.  The solvent in spray paint is
> >hard on parts.  As a result the product will get a reputation for
> >being crap.  Since nobody wants to make a copy of a crap product,
> >people will be less likely to copy it.

> Ha.. Copy protection by deliberate low quality.

This is why cars made today don't look like the Pinto.

A company in Redmond Washington was trying the idea on software.  I
wonder what ever happened to them.


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MooseFET  
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 More options Nov 7, 2:04 am
Newsgroups: sci.electronics.design
From: MooseFET <kensm...@rahul.net>
Date: Fri, 6 Nov 2009 06:34:37 -0800 (PST)
Local: Sat, Nov 7 2009 2:04 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 5, 8:37 pm, Vladimir Vassilevsky <nos...@nowhere.com> wrote:

> Ross Herbert wrote:
> > One thing you need to remember.. if there are any heat generating components on
> > the board, encapsulation in a hard compound may cause subsequent fracturing of
> > components or solder joints because they can't expand and contract.

> I know an engineer who spent many years mixing different compounds and
> fillers trying to create solid substance with minimal expansion or
> contraction while it is cured, and which will not rip the components off
> the PCB because of thermal effects. This is no simple problem.

You also have to match the thermal expansion.  This makes it extra
hard because you need to balance two things.

I went down the potting road in the past and discovered that an
aluminum housing was cheaper to do in production.


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Ken S. Tucker  
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 More options Nov 7, 3:44 am
Newsgroups: sci.electronics.design
From: "Ken S. Tucker" <dynam...@vianet.on.ca>
Date: Fri, 6 Nov 2009 08:14:25 -0800 (PST)
Local: Sat, Nov 7 2009 3:44 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 5, 6:42 pm, MooseFET <kensm...@rahul.net> wrote:

That's funny. I'll write a memo to QC and production right now!
"MooseFET" approves your spray paint.
Ken

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Archimedes' Lever  
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 More options Nov 7, 12:41 pm
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Fri, 06 Nov 2009 17:11:13 -0800
Local: Sat, Nov 7 2009 12:41 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Fri, 6 Nov 2009 06:31:34 -0800 (PST), MooseFET <kensm...@rahul.net>
wrote:

>On Nov 5, 9:46 pm, D from BC <myrealaddr...@comic.com> wrote:
>> On Thu, 5 Nov 2009 18:42:45 -0800 (PST), MooseFET <kensm...@rahul.net>
>[....]

>> >It also makes the board likely to fail.  The solvent in spray paint is
>> >hard on parts.  As a result the product will get a reputation for
>> >being crap.  Since nobody wants to make a copy of a crap product,
>> >people will be less likely to copy it.

>> Ha.. Copy protection by deliberate low quality.

>This is why cars made today don't look like the Pinto.

>A company in Redmond Washington was trying the idea on software.  I
>wonder what ever happened to them.

  You don't even rate the peanut gallery.

 That was  Retard Gallery Comment.

  Right where you belong too.


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MooseFET  
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 More options Nov 7, 12:55 pm
Newsgroups: sci.electronics.design
From: MooseFET <kensm...@rahul.net>
Date: Fri, 6 Nov 2009 17:25:30 -0800 (PST)
Local: Sat, Nov 7 2009 12:55 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 6, 8:14 am, "Ken S. Tucker" <dynam...@vianet.on.ca> wrote:

> On Nov 5, 6:42 pm, MooseFET <kensm...@rahul.net> wrote:
[....]

> > It also makes the board likely to fail.  The solvent in spray paint is
> > hard on parts.  As a result the product will get a reputation for
> > being crap.  Since nobody wants to make a copy of a crap product,
> > people will be less likely to copy it.

> That's funny. I'll write a memo to QC and production right now!
> "MooseFET" approves your spray paint.
> Ken

Quality control is like crowd control.  You have riot control to make
sure crowds don't get out of hand and you have quality control to make
sure quality doesn't get out of hand.  This way, people won't want to
copy your products.

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Greegor  
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 More options Nov 7, 1:26 pm
Newsgroups: sci.electronics.design
From: Greegor <greego...@gmail.com>
Date: Fri, 6 Nov 2009 17:56:40 -0800 (PST)
Local: Sat, Nov 7 2009 1:26 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 3, 1:15 am, Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
wrote:

> On Mon, 2 Nov 2009 22:03:41 -0800 (PST), Greegor <greego...@gmail.com>
> wrote:

> >How do you like getting products made that way?

>   Unless YOU QUOTE who you are responding to, nobody will know who or
> what the fuck you are talking about.

>   Not everyone reads or looks at there news the same way.

>   Relying on threaded views is retarded.

>  QUOTE what you are referring to.  D'oh!

Read the subject title, Archy!

SUBJECT:   "PCB Encapsulants to Annoy Copy Pirates"
G > How do you like getting products made that way?


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Archimedes' Lever  
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 More options Nov 7, 1:50 pm
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Fri, 06 Nov 2009 18:20:09 -0800
Local: Sat, Nov 7 2009 1:50 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Fri, 6 Nov 2009 17:56:40 -0800 (PST), Greegor <greego...@gmail.com>
wrote:

 Folks respond to the BODY of a post, not the fucking topic title.  Those
that do have their reward, and are pretty fucking stupid as well.

  Also, why would some fucking total retard snip the entire body
containing the details of what the person wanted to know, just to make a
snide fucking peanut gallery comment?

 Oh...  wait... That was a Retard Gallery comment.  It's all clear now.


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Archimedes' Lever  
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 More options Nov 7, 2:50 pm
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Fri, 06 Nov 2009 19:20:27 -0800
Local: Sat, Nov 7 2009 2:50 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Thu, 5 Nov 2009 15:08:58 -0800 (PST), "Ken S. Tucker"

 You should get a good, thermally conductive epoxy paint to seal it up
in, and *then* coat it with real black body paint, which contains enough
Carbon to worry me as a direct spray on, but would be fine as an overcoat
on the thermal epoxy.  Then, you have a conductively cooled device from
the source through the epoxy, and a radiant cooled device from the "heat
sink" POV.  That paint is pretty good at "emitting" the energy 'behind
it'.

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Ken S. Tucker  
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 More options Nov 7, 3:29 pm
Newsgroups: sci.electronics.design
From: "Ken S. Tucker" <dynam...@vianet.on.ca>
Date: Fri, 6 Nov 2009 19:59:52 -0800 (PST)
Local: Sat, Nov 7 2009 3:29 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 6, 7:20 pm, Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
wrote:

Your thinking is appreciated.
Our standard was set using a 10M ohm resistor, measured accurately
then spraying it and the leads, and then measure the diff, you know.
Following that, we choose to protect PCB's that way to start.
Of course a good circuit design is where it begins.
Ken

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Ross Herbert  
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 More options Nov 7, 8:20 pm
Newsgroups: sci.electronics.design
From: Ross Herbert <rherb...@bigpond.net.au>
Date: Sat, 07 Nov 2009 08:50:44 GMT
Local: Sat, Nov 7 2009 8:20 pm
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Fri, 06 Nov 2009 01:14:03 -0800, Archimedes' Lever

<OneBigLe...@InfiniteSeries.Org> wrote:

:On Thu, 05 Nov 2009 22:37:53 -0600, Vladimir Vassilevsky
:<nos...@nowhere.com> wrote:

:
:>
:>
:>Ross Herbert wrote:

:>
:>
:>> One thing you need to remember.. if there are any heat generating components
on
:>> the board, encapsulation in a hard compound may cause subsequent fracturing
of
:>> components or solder joints because they can't expand and contract.
:>
:>I know an engineer who spent many years mixing different compounds and
:>fillers trying to create solid substance with minimal expansion or
:>contraction while it is cured, and which will not rip the components off
:>the PCB because of thermal effects. This is no simple problem.
:>
:>
:>Vladimir Vassilevsky
:>DSP and Mixed Signal Design Consultant
:>http://www.abvolt.com
:
:
:  Quite simple.  Conformal coat the PCB prior to potting.
:
:  Still getting breakage?  Conformal coat...  twice.  Make a blanket.

It is far simpler and more effective to simply dip the whole board in pourable
silicone rubber prior to encapsulation with the hard epoxy. That will leave
plenty of room for expansion.


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Archimedes' Lever  
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 More options Nov 8, 1:45 am
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Sat, 07 Nov 2009 06:15:47 -0800
Local: Sun, Nov 8 2009 1:45 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Sat, 07 Nov 2009 08:50:44 GMT, Ross Herbert <rherb...@bigpond.net.au>
wrote:

  Conformal coating can be spray applied or used as a dip, and the
coating thickness can be altered by simply buying the right coating to
achieve the right thickness desired in a single dip.

  Make it too thick, and the security features go away.


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Ken S. Tucker  
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 More options Nov 8, 7:01 am
Newsgroups: sci.electronics.design
From: "Ken S. Tucker" <dynam...@vianet.on.ca>
Date: Sat, 7 Nov 2009 11:31:48 -0800 (PST)
Local: Sun, Nov 8 2009 7:01 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Nov 7, 12:50 am, Ross Herbert <rherb...@bigpond.net.au> wrote:

Well ok, as long as the silly-cone has the appropriate thermal
conduction. I'd order a thermistor measure on the x-PCB to
verify temp remains happy on power components, if it has any.
Ken

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Archimedes' Lever  
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 More options Nov 8, 8:01 am
Newsgroups: sci.electronics.design
From: Archimedes' Lever <OneBigLe...@InfiniteSeries.Org>
Date: Sat, 07 Nov 2009 12:31:02 -0800
Local: Sun, Nov 8 2009 8:01 am
Subject: Re: PCB Encapsulants to Annoy Copy Pirates
On Sat, 7 Nov 2009 11:31:48 -0800 (PST), "Ken S. Tucker"

  You find that out when you beat up ten finished assembly candidates
till they fail.  Then find out where they failed and why.

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